ORIGINAL LENS DESIGN

The original lens designs for your product are carried out through computer-aided optical engineering (using programs such as TracePro, OSLO, RayViz). At the same time, the opto-mechanical design of a system (SolidWorks, Catia, Autocad, etc.) is completed and production is made ready by design team. The design can be analyzed and harmonized with other applications such as Optis, Speos, Zemax, Lighttools. By analyzing the designs, virtual prototypes are being extracted in order to determine whether the reflectors are ready for production.

Fresnel Lens

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General Applications Purpose of Fresnel Lenses

It has been shown that the image quality is reduced even if it is small; when used for projections, for this reason it is used in areas where growing of noncritical or other known lenses is not appropriate. General applications purpose of Fresnel lenses are specified as follows:

• Projection (overhead projection and projection TVs)
• Enlargement uses
• Traffic lights
• Automotive headlights
• Rear view mirror
• Optical landing systems
• Camera imaging systems
• Custom light effects

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TIR Optics

Designed around the phenomenon where light traveling from one medium to another of lesser optical density hits the interface at an angle and reflects with 100 percent of the beam energy, TIR optics, or TIR lenses, consist of a refractive lens nestled inside a reflector and are typically cone-shaped with optical efficiencies as high as 92 percent. The lens directs light from the source’s center to the reflector, which sends it out in a controlled beam. An additional surface over the assembly provides another opportunity to modify the light.

Generally injection-molded from polymers, TIR optics are sculpted to a precise beam pattern with a variety of surface treatments—such as rippling, pillowing, or polishing—to diffuse the light, widen the beam spread, or shape distribution. Injection molding, however, limits lens size and wall thickness, typically to 0.5 inch. The larger the optics, the greater the risk of shrinkage and distortion. Maintaining a higher temperature and pressure on the machines for a longer time period can reduce the risk, Shum says, but at a cost.

TIR optics capitalize on characteristics unique to LEDs. Unlike incandescents, which radiate heat outward, LEDs send heat out their base, allowing TIR optics to fit snugly over their domed top. As a result, says Chris Bailey, director of the Lighting Solutions Center at Hubbell Lighting, “LEDs afford an opportunity for the designer to extract light directly from the source and precisely direct it through key vertical and horizontal planes.”

Though prevalent in outdoor and industrial lighting, TIR optics are still gaining in indoor applications. While ideal for beam control, they don’t work for all applications, Bailey says. For example, coupling is not necessary in architectural recessed lighting, where the emphasis is on diffused illumination, low glare, and a gradient distribution.

In house, it is possible to design any desired optical system according to the specifications. An example of the original product is the design of different LEDs with varying color temperatures throughout the day. New products and new model designs will also shorten the production cycle and reduce production errors. In general, it is possible to design and provide support in the following areas:

• Reflector Design
• LED Lighting Design
• LED Panel and Projector Design
• Lens Design
• Contact Lens Design Fiber Lighting
• TV Backlight Design
• 2D-3D Optimization
• Light Pipe Design
• Illumination Design in Biomedical Applications
• Stray Light Analysis
• Spot Lighting
• Solar Lighting
• Automotive Interior and Exterior Lighting
• Military Optical Hardware Design

Optic is a science that scans the parts of the electromagnetic spectrum, called light, called ultraviolet (100-400nm), visible (400-700nm) and infrared (750nm - 1mm). All tools, devices and devices made to give direction and shape to this field light are described as optical system. They are best known for a myriad of examples of cameras, telescopes, handhelds, lighting systems, reflectors, binoculars, headlamps, periscopes, microscopes, projectors, camcorders, In order to be able to design such a system, it is necessary to have knowledge about optical design as well as basic physics and optics knowledge. In addition, today, TracePro is highly sophisticated computer software to help designers.


TIR LENS

Various types of optical devices or instruments are used to analyze the properties of optical materials:
The interferometer measures the interference characteristics of light waves;
The photometer measures the light intensity;
Polarimeter to measure polarizer light scatter or rotation;
A reflectometer can measure the reflectance of a surface or object;
The refractometer measures the refractive index of various materials;
Measuring or producing a part of the optical spectrum for spectrometer or monochromator, chemical or material analysis, Autocolator, measuring angular deviations;
Vertometer is widely used to determine the refractive power of lenses such as glasses, contact lenses and magnifying glasses. In the integration of industrial applications of such systems, technical support service is also provided by our company.




Optimization is the process by which a design is improved by changing the values of a set of parameters (called variables) such that the value of a merit function is reduced, or ideally, driven to zero. The process requires definition of performance criteria via the merit function and effective variables to achieve this goal. This article provides a recommended approach for the optimization specifically of non-sequential optical systems.

The firm Optonom Scientific Instruments provides ability to conduct optical projects professionally for national and international companies, institutions or individuals by design, engineering and manufacturing are provided with consultancy services.
Being representative of TracePro, OSLO and RayViz software carries out by our company in Turkey. Particularly Optonom is active working on designing original new reflectors for the LED lighting sector. TracePro is an award-winning opto-mechanical program for design, analysis and optimization of optical and lighting systems. TracePro offers impressive and powerful optical design capabilities to speed up product-time-market components with Easy-to-use CAD interface and powerful optimizer software.